The importance of fabric inspection work

At the end of the production process, before the fabric is delivered to the customer or during intermediate stages between different processing phases, it is often necessary to subject the fabric to a visual inspection conducted by an operator. This process allows for the identification of defects under optimal lighting conditions.

The inspection system can consist of a simple verification table, where the fabric moves forward from an input beam and is rewound onto a separate beam at the end of the inspection. Alternatively, it may involve more advanced devices designed for measuring the specific batch in production.

Depending on requirements, the table can accommodate a standard or oversized input beam. It may also be followed by cutting and packaging systems and feature an accumulation device—such as a conveyor belt or another mechanism—to relieve strain, particularly on knitted or stretch fabrics. Typically, a platform is available to allow the operator to perform a close-up quality check. If necessary, adjustments can also be made in real time to tension levels in the fabric or the compactness of the rolls.

The inspections generally cover several aspects, including:
- Measuring the length of the fabric
- Detecting weaving defects
- Identifying dyeing errors
- Noting printing flaws
- Checking for seams
- Spotting abnormal variations in fabric width

Modern inspection systems are often automated, enabling defect reporting either through labels or stamps applied to the fabric edges, or via computerized mapping systems that log and highlight detected flaws. These machines are typically equipped with software capable of capturing data on defects identified within specific batches. This information is relayed to the company’s ERP system in detailed reports, which help ensure production traceability and enable corrective measures.

Aligned with sustainability initiatives, one of the key objectives of such systems is minimizing defective fabrics classified as second choice or discarded due to quality issues. Reducing these instances helps lower consumption rates while also decreasing the volume of textile waste generated.