The machine mod. PRW is the ideal line for those production lines that require a compact but functional machine for joining and preparing big rolls on A-Frame trolleys with axial and tangential winding.

The fundamental concept underlying this machine, as with the entire line of roll preparation machines offered by COMATEX, is PREDICTIVE PRODUCTION: producing big batches while eliminating downtime and increasing the efficiency of the entire production department.

The joining system offered by COMATEX is the most complete on the market and easy to use for all operators, regardless of their experience in the sector. With the automatic advance and stop of the sewing machine, the operator simply positions the two fabric edges before the joining and that's it.

Like all COMATEX machines, the PRW is designed to the customer's specifications. The customer, working with the technical-commercial office, determines the mechanical limits of the rolls to be processed, the ideal fabric way, the most suitable edge alignment type, any intermediate processes the fabric must undergo, and the most suitable winding type.

A truly long list of available optional makes the PRW an indispensable machine for those looking for a simple yet truly complete preparation line.

The Future Preparation System is an innovative system that reduces sewing time by 25 seconds, allowing for a further 15 to 50% increase in productivity.

Thanks to an additional intermediate unwinding position, the operator prepares the next roll while the previous one is still unwinding and inserts the edge of fabric into the sewing track. During sewing, the roll is moved to the actual unwinder, ready to start as soon as the fabrics are joined.

This system saves up to 480 minutes per day (25 seconds per seam).

The inspection table allows you to inspect the fabric with front and backlighting to highlight the texture. For our high-end machines, we use dimmable LED lights with a very high color index; the light can be white or adjustable from warm to cool.

The Join-rail overlocking track moves and sews the edges automatically; the fully-accessorized Ultra-kit version features triple stapling, an automatic chain-cutter, an extra cutter, and a strap to support the edges of lightweight fabrics.

The sewing track also allows you to join first choice fabrics, removing defective sections without affecting production.

The machine's exit can be in various forms:

• Roll on an A-frame carriage for woven or knitted fabrics

• Roll on cardboard, typically used for technical fabrics

• Free-fold for knitted fabrics

The winder can be combined with multiple systems: contact, non-contact, etc.

Before winding, the fabric is spread and aligned.

For fabrics with a felled selvedge, we can also include systems for zigzagging and trimming the selvedge or cross-cutting.